Wire Harnesses & Cable Assembly Manufacturer Services
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Analysis
Prototypes
Drawings
Basic Support
How We Help
Engineering support throughout your design and development process
How We Work
A collaborative process from concept to production
As a specialized wire harness design partner, Yuzhan delivers engineering support from concept to production for wire harness and cable assembly applications. Our design services include DFM analysis, connector selection, wire sizing, drawing creation, and We offer prototyping with a 48-hour turnaround.
Design for Manufacturing (DFM) review optimizes your design for efficient production. Connector consolidation, wire gauge optimization, and assembly simplification reduce cost and improve quality. We recommend appropriate connectors for automotive, medical, robotics, and Agricultural Equipment applications.
Wire sizing calculations ensure proper current capacity and voltage drop. CAD drawing creation provides complete manufacturing documentation. Our engineers work from any starting point—sketches, concepts, samples, or partial specifications. Custom wire harness designs evolve through collaborative review.
Prototyping validates designs via rapid models for physical testing and customer sign-off. Tooling for assembly boards and fixtures supports production. Our testing capabilities verify prototype performance, and our workflow converts approved drawings into repeatable release packages.
Basic design support is included with your quotation—connector recommendations, wire sizing, and DFM feedback at no charge. ISO 9001 quality systems ensure design documentation meets manufacturing requirements. Contact our engineering team to discuss design support for your wire harness project.
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100% real on-site photos. Video inspection available upon request
100% real on-site photos. Video inspection available upon request
Common Questions
we regularly work with customers who have only a concept or basic requirements. Our engineers can help develop your concept into a manufacturable design, selecting appropriate connectors, wires, and construction methods based on your application needs.
Basic design assistance is included with your quotation and order. This includes connector recommendations, wire sizing, and DFM feedback. For extensive design work or custom drawing creation, there may be engineering charges, but these are typically waived when the order is placed.
Yes, we can reverse-engineer samples to create manufacturing documentation. This is helpful when you need an alternative source or improvements to an existing design. We maintain confidentiality and focus on providing equal or better alternatives.
We accept drawings in any format including PDF, DWG, DXF, SolidWorks, hand sketches, or photos. We provide manufacturing drawings in PDF format and can provide CAD files upon request. Our drawings include all information needed for manufacturing and quality inspection.
