Wire Harnesses & Cable Assembly Manufacturer Services
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Tolerance
AWG Range
Verified
Processing
Automated Processing
Our wire cutting and stripping capabilities for harness manufacturing
Cutting & Stripping
| Wire Range | 30 AWG to 4/0 AWG |
| Length Tolerance | ±0.5mm to ±1.0mm |
| Strip Tolerance | ±0.3mm standard |
| Max Length | Up to 100 meters |
| Strip Length | 1mm to 50mm |
| Volume | Prototype to millions |
As the foundation of wire harness manufacturing, our automated wire cutting and stripping services deliver precise lengths and clean strip quality for all wire types. Our equipment handles wire from 30 AWG to 4/0 AWG with ±0.5mm length tolerance and ±0.3mm strip tolerance for wire harness and cable assembly production.
Programmable cutting machines ensure consistent lengths throughout production runs with 100% verification. Strip quality is controlled to prevent conductor damage and ensure proper terminal retention during crimping and soldering operations. Window stripping capability supports mid-wire splice points and tap connections.
Our processing capabilities include standard hook-up wire, coaxial cables, multi-conductor cables, and shielded wires. Each wire type requires specific blade selection and machine settings for optimal results. Ink jet marking integration provides wire identification during processing.
Full traceability from raw material through finished product supports ISO 9001 and IATF 16949 quality requirements. Our automotive and aerospace customers require this level of documentation for critical applications.
Automatic coiling option packages cut wires for downstream assembly or shipping. Our prototyping services include small-batch wire preparation with the same quality as production volumes. Contact us for wire cutting and stripping quotes for your harness manufacturing requirements.
Display
100% real on-site photos. Video inspection available upon request
100% real on-site photos. Video inspection available upon request
Common Questions
Our automated equipment handles wire from 30 AWG (very fine) to 4/0 AWG (very heavy). Different machines are optimized for different gauge ranges to ensure the best quality and efficiency.
Standard cutting tolerance is ±0.5mm for most wire types. Tighter tolerances are available for critical applications. Each cut is verified to ensure consistency throughout the production run.
Yes, we process coaxial cables, multi-conductor cables, shielded wires, and specialty constructions. Our equipment is configured for each wire type to ensure clean cuts and strips without damage.
We offer window stripping capability where insulation is removed from the middle of a wire while leaving both ends intact. This is used for splice points and mid-wire connections.
