Wire Harnesses & Cable Assembly Manufacturer Services
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Force Monitored
AWG Range
Certified
Tracking
Terminal Attachment
Our wire crimping capabilities for harness manufacturing
Crimping Capabilities
| Wire Range | 28 AWG to 4/0 AWG |
| Terminal Types | Open barrel, closed barrel, insulated |
| Force Monitoring | 100% crimp force verification |
| Pull Testing | Per IPC/WHMA-A-620 standards |
| Applicators | Major terminal brands supported |
| Volume | Prototype to high volume |
As a specialized wire crimping service provider, Yuzhan delivers automated terminal crimping with 100% force monitoring and pull force verification to IPC/WHMA-A-620 standards. Our wire harness manufacturing includes crimping for wire gauges from 28 AWG to 4/0 AWG with open barrel, closed barrel, and insulated terminals from major manufacturers.
Automated crimp force monitoring analyzes every crimp in real-time, detecting issues before they become field failures. Testing capabilities include sample-based and 100% pull force testing with SPC data collection. Cross-section analysis is available for critical automotive and aerospace applications requiring metallurgical verification.
Our crimping capability supports terminal connectors from TE Connectivity, Molex, JST, Delphi, and other manufacturers. Sealed terminal crimping with integrated seal insertion meets requirements for waterproof cables and Deutsch connectors in harsh environment applications.
Full traceability from raw material through finished product supports ISO 9001 and IATF 16949 quality requirements. Our automotive and aerospace customers require this level of documentation for critical applications.
Automatic coiling option packages cut wires for downstream assembly or shipping. Our prototyping services include small-batch wire preparation with the same quality as production volumes. Contact us for wire cutting and stripping quotes for your harness manufacturing requirements.
Display
100% real on-site photos. Video inspection available upon request
100% real on-site photos. Video inspection available upon request
Common Questions
We process open barrel, closed barrel, and insulated terminals from major manufacturers including TE, Molex, JST, Delphi, and many others. Our applicator library covers most common terminal types.
We use automated crimp force monitoring on all high-volume production. Additionally, pull force testing is performed per IPC/WHMA-A-620 standards. Cross-section analysis is available for critical applications.
Yes, we offer hand crimping with proper tooling for prototype and low-volume applications. Hand crimps are verified to the same quality standards as automated crimps.
Yes, we crimp sealed terminals with integrated seal insertion for automotive and other applications requiring environmental protection. Proper seal placement is verified during the crimping process.
