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High-voltage wiring harness and cables for new energy vehicle inverters
High-voltage wiring harness and cables for new energy vehicle inverters
High-voltage wiring harness and cables for new energy vehicle inverters
High-voltage wiring harness and cables for new energy vehicle inverters
High-voltage wiring harness and cables for new energy vehicle inverters
High-voltage wiring harness and cables for new energy vehicle inverters
High-voltage wiring harness and cables for new energy vehicle inverters
High-voltage wiring harness and cables for new energy vehicle inverters
High-voltage wiring harness and cables for new energy vehicle inverters
High-voltage wiring harness and cables for new energy vehicle inverters

High-voltage wiring harness and cables for new energy vehicle inverters

Samples can be sent free of charge and delivered globally

  • Certifications:IATF16949, IPC/WHMA-A-620, ISO9001, UL
  • Eco stds:Reach, Rosh2.0
  • Core Count:customizable, multi-core, shielded
  • Industries:Agricultural, Automotive, Others, Rail Transit

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DC Rating

Current Capacity

Shielded

Safety Interlock

High-Voltage Applications

Power cable solutions for demanding high-voltage applications

Safety Features

Essential safety features for high-voltage cable assemblies

High-Voltage Specifications

Voltage RatingUp to 1000V DC / 600V AC
Current CapacityUp to 500A+
Wire Sizes10 AWG - 4/0 AWG
ShieldingBraided copper, foil + drain
Temperature Range-40°C to +150°C
Safety FeaturesHVIL, orange jacket, shielded

Expert High-Voltage Wire Harness Manufacturing for EV and Power Applications

As a leading high-voltage wire harness manufacturer, Yuzhan specializes in engineering and producing HV cable assemblies for electric vehicles, energy storage systems, and industrial power applications. Our wire harness solutions are designed to safely handle voltages up to 1000V DC while incorporating essential safety features including HVIL (High-Voltage Interlock Loop), EMI shielding, and orange jacket identification.

Our EV battery cable and motor harness products meet the demanding requirements of the automotive industry. We manufacture high-voltage harnesses for battery pack interconnects, inverter connections, DC fast charging systems, and auxiliary power distribution. Every HV harness is produced in our IATF 16949 certified facilities with full PPAP documentation support.

Our shielded wire harness capabilities provide 360° EMI protection essential for electric vehicle applications. We offer braided copper shields with up to 98% coverage, foil+braid combinations for critical applications, and proper backshell terminations for maximum shielding effectiveness. These features ensure EMC compliance and protect sensitive vehicle electronics from HV switching noise.

Beyond automotive, we serve renewable energy applications including solar PV string cables, battery storage interconnects, and industrial power distribution. Our high-voltage cable assemblies feature temperature ratings from -40°C to +150°C, making them suitable for harsh underhood environments and outdoor installations.

Our engineering team provides complete design support for HV harness applications, from connector selection to thermal analysis. With 48-hour prototyping and no minimum order requirements, we support your development from concept validation through volume production. Contact us to discuss your high-voltage wire harness requirements.

Workshop View

100% real on-site photos. Video inspection available upon request

Engineering Lab View

100% real on-site photos. Video inspection available upon request

High-Voltage Harness FAQ

What voltage ratings do you support?

We manufacture high-voltage cables rated up to 1000V DC for EV applications and 600V AC for industrial power. Voltage rating depends on the specific cable construction, insulation materials, and application requirements. We can recommend appropriate cables based on your system voltage.

What safety features are included in HV harnesses?

Our HV harnesses include safety features per automotive and industrial standards: orange high-visibility jackets (SAE J1654), HVIL (high-voltage interlock loop) circuits, EMI shielding, touch-safe connector designs, and appropriate current interrupt ratings. Specific features depend on application requirements.

Do you manufacture EV battery pack cables?

Yes, we manufacture battery pack cables including cell interconnects, module cables, and main pack cables. We work with appropriate HV-rated conductors, insulation, and connectors from manufacturers like TE Connectivity, Amphenol, and others specializing in EV applications.

What EMI shielding options are available?

We offer multiple shielding options: braided copper shields (typically 85-95% coverage), foil shields with drain wire, and combination foil+braid for maximum effectiveness. Shielding selection depends on EMC requirements and frequency range of concern.

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High-voltage wiring harness and cables for new energy vehicle invertersHigh-voltage wiring harness and cables for new energy vehicle inverters

Samples can be sent free of charge and delivered globally

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